The project shown here is a body blank which was designed for use within an internal combustion engine. Used in a lawn and garden application, manufacturing required the use of several processes. The body was formed on our five die, six station multi blow progressive cold header. After forming the outside diameter was ground to a diameter of .8438″, with a .8 Ra finish.

This part is composed of C1018 steel with a finished size of 3.043″ in length. All components were within tolerances of +.0000″/-.0008″, and a straightness requirement of .0003″. Other tolerances met were circularity of .0003″, and circular runout of .007″. All tolerances were maintained through rigorous dimensional testing. This component is produced in volumes of 400,000 pieces per year for our customer in China. For more information on this project, see the table below or contact us directly.

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Highlights of this Custom Cold Formed Project

Product Description

This steel body blank is used within an internal combustion engine application

Custom Cold Forming Capabilities Applied/Processes

Primary Capabilities:

  • Cold Forming
  • Form body to Print

Secondary Capabilities:

  • Grinding
  • Grind O.D.
Equipment Used to Manufacture Part

5 Die, 6 Station Multi Blow Progressive Cold Header
21 Centerless Grinder

Overall Part Dimensions

O.D.: Ø.8438″
Length: 3.043″

Tightest Tolerances

+.0000″/-.0008″
Straightness of .0003″

Circularity of .0003″
Circular Runout of .007″

Material Used

C1018 Steel

Material Surface Finish

.8 Ra

In process testing/inspection performed

Dimensional Inspection

Industry for Use

Lawn & Garden

Volume

400,000 Per Year

Delivery Location

China

Standards Met

Customer supplied print, 2D CAD Drawing

Product Name

Steel Body Blank

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